Overview of machine tool construction in Russia

2024 Author: Seth Attwood | [email protected]. Last modified: 2023-12-16 15:55

The machine-tool and tool industry is a machine-building industry that creates metalworking and woodworking machines for all industries, automatic and semi-automatic lines, complex-automatic production for the manufacture of machines, equipment and products from metal and other structural materials, forging and pressing, foundry and woodworking equipment. Machine-tool building is a mirror of the development of machine building, and by the development of this industry one can largely judge the development of the country's industrial potential.

Currently, there are about 100 enterprises in the machine tool industry in Russia. In 2011, it was noted that according to the official data of the relevant ministries, the machine tool industry of Russia includes 46 enterprises producing metal-cutting machines, 25 factories specializing in the manufacture of press-forging equipment, 29 manufacturers of cutting, measuring, fitting and assembly tools, as well as seven scientific -research institutes and 45 design bureaus.

Among Russian machine tool enterprises:

Mill

NPO Machine-Tool Building (Sterlitamak)

Stankotech (Kolomna)

Ivanovo Heavy Machine Tool Plant

RSZ (Ryazan)

Grinding Machines (Moscow)

Astrakhan machine-tool plant

Krasnodar Machine-Tool Plant

Simbirsk Machine-Tool Plant (Ulyanovsk)

Stangidromash (Samara)

Sasta (Ryazan region)

Lipetsk machine-tool enterprise

Stan-Samara

Volzhsky Machine-Building Plant (Togliatti)

Srednevolzhsky machine-tool plant (Samara)

Savyolovsky Machine-Building Plant (Kimry)

VNIIinstrument (Moscow)

VSZ Technics (Vladimir)

VSZ - Salut (Moscow)

Kirov-Stankomash (St. Petersburg)

Saint Petersburg Precision Machine Tool Building Plant (Saint Petersburg)

Ulyanovsk plant of heavy and unique machine tools

Stankomashstroy (Penza)

Tver Machine-Tool Plant

PKF "Stankoservice" (Ryazan)

KOVOSVIT

It is planned that regional machine tool clusters will be created in St. Petersburg, Tatarstan, Rostov, Ulyanovsk and Sverdlovsk regions. The main areas of their activity will be engineering and system integration in the field of machine-building technologies, the production of original Russian equipment, the design of modern production facilities, and the training of qualified personnel for the industry.

Holding "Stankoprom"

Holding "Stankoprom" was created in 2013 under the auspices of the state corporation "Rostec" as a system integrator of Russian machine tool enterprises. He controls the import of equipment, combines foreign developments with Russian assembly, develops Russian R&D and implements them.

The holding was established on the basis of OJSC RT-Stankoinstrument and OJSC RT-Mashinostroenie and is their legal successor. Stankoprom has the status of the head organization of the State Corporation Rostec in the field of machine tool building and tool production. In 2014, the consolidated assets of the holding were estimated at 15 billion rubles. The planned investments are about 30 billion rubles, of which own financial resources are 5.5 billion rubles, and 11 billion rubles are private investments and bank loans in a ratio of 50 to 50. The strategic task of the Stankoprom holding is to ensure long-term technological independence and competitiveness of the Russian machine-building industry through the creation of competitive domestic means of machine-building production. The holding aims to achieve 70% of the share of domestic metal-cutting machine tools by 2020, while the holding may become the only supplier of machine tools for defense enterprises.

2011

By 2011, Russia ranked 21st among countries in the world in terms of machine tool production.

year 2012

In 2012, 3321 metal-cutting machines and 4270 woodworking machines were produced in Russia.

In January 2012, one of the world leaders in machine-tool building, the German company Gildemeister, acquired a land plot in Ulyanovsk for the construction of a plant for the production of high-precision machine tools for metalworking. On October 23 of the same year, the construction of the plant began. It is planned that the plant will produce up to 1000 machines per year.

year 2013

In 2013, 180 enterprises belonging to the Stankoinstrument Association produced products worth 26.6 billion rubles.

In October 2013, the government of the Rostov Region signed a cooperation agreement with the management of Vnesheconombank, according to which this development institution becomes the main creditor for the project to create a machine-tool cluster in the region on the basis of the Azov plant of press-forging equipment Donpressmash. According to the Minister of Industry and Energy of the Rostov Region Alexander Grebenshchikov, the total cost of the project is 2.3 billion rubles. The cluster's anchor investor is MTE Kovosvit MAS, a joint machine-tool company established on a parity basis in July 2012 by the Russian MTE group and the Czech Kovosvit MAS a.s., one of the leading European manufacturers of turning and milling machines, machining centers and technical solutions.

year 2014

In 2014, structural changes began in the nomenclature of products manufactured by Russian machine-tool enterprises, characterized by an increase in the output of numerically controlled equipment (CNC) and processing centers, which increases the share of high-tech products and has a positive effect on the added value of products.

2015 year

In 2015, the enterprises of the Stankoinstrument Association produced 1873 machines. or 172, 8% to the level of 2014. Some enterprises of the Association showed more than 2-fold growth in comparison with 2014 (JSC "Stankotech", Kolomna - 273%, LLC NPO "Machine-Tool Building, Sterlitamak - 243%).

In 2015, one of the most significant events for the industry was the formation of a large private player in the machine tool market - the STAN company, which mainly included the assets of the largest Russian enterprises, including heavy machine tool construction: Ivanovo Heavy Machine Tool Plant LLC (Ivanovo), JSC Stankotech / ZAO KZTS (Kolomna), Ryazan Stankozavod LLC (Ryazan), NPO Stankostroenie LLC (Sterlitamak), and Grinding Machines LLC (St. Moscow).

On November 11, 2015, Russian Deputy Prime Minister Arkady Dvorkovich said: “Only yesterday we discussed in the government issues of machine-tool construction, an industry that for a long time remained outside the framework of an active industrial policy. In the last year, the policy has become purposeful, the machine tool industry comes to the fore. Of course, the driver of demand for machine tool products today is the military-industrial complex, and a significant amount of resources that are spent on the implementation of the defense industry program are formed simply for our machine-tool factories, they have begun to use this: holdings are already being created that unite our leading machine-tool enterprises. One of the examples is the STAN holding company, which already unites four large enterprises. It produces high quality products, absolutely comparable to foreign counterparts, and it does it faster, and, moreover, is competitive in price.”[66]

2016 year

In March 2016, a Russian-Japanese serial production with a capacity of 120 CNC machines per year was opened in Yekaterinburg.

Perspectives

A Russian-Chinese enterprise for the production of high-precision metal-working machines will be set up in the Moscow Region. The total investment in 2016-2017 in the project for the production of high-precision machine tools and CNC machining centers exceeds 110 million euros. The enterprise will start operating in the Leninsky District of the Moscow Region in 2017.

One of the projects planned for implementation within the framework of a special investment contract is a joint venture between the Ulyanovsk machine-tool plant and the German-Japanese concern "DMG MORI SEIKI"; the project provides for the production of a wide range of turning and milling machining centers with an output by 2017 of a design capacity of over 1000 machines per year. The project provides for the creation of an engineering center for personnel training, as well as the development of new models of metal-cutting equipment in Russia.

The project of MTE Kovosvit Mas LLC provides for the creation by 2018 of a modern high-tech production of metal-working machines for turning and milling groups, as well as multifunctional metal-working centers of the Kovosvit company (Czech Republic). The area of the plant will be 33 thousand m2.

The Kovrov Electromechanical Plant, together with the Japanese manufacturer TAKISAWA, is localizing the production of a new generation of turning and milling machining centers.

Production volume of machine tools in Russia:

2012 - about 3 billion rubles;

2013 - about 3.5 billion rubles;

2014 - about 4 billion rubles;

2015 - about 7 billion rubles.

New productions launched from 2011 to 2017

1. In Trekhgorny opened a new workshop for the production of machine tools FSUE "Instrument-making plant"

At the site of the new workshop in Trekhgorny, several types of the most popular milling, turning and other types of machine tools for mechanical engineering will be produced, which, in terms of their technological characteristics, are not inferior to foreign counterparts at a significantly lower price. Investment volume: over 1 billion rubles.

2. "The production complex" Akhtuba "opened a modernized workshop for the production of machine tools with numerical control

At the JSC "Production Complex" Akhtuba "the grand opening of the renewed section of the mechanical assembly production of machine tools with numerical control took place.

3. A plant for the manufacture of oilfield equipment and tools was opened in Kurgan

On August 1, a plant for the manufacture of oilfield equipment and tools was opened in Kurgan. The construction of the plant became possible thanks to the joint efforts of the American company Varel International and its Russian partner NewTech Services from Moscow.

In total, over 446 million rubles were invested in production. More than 60 jobs will be created at the enterprise.

4. A new workshop for the production of progressive cutting tools was opened at OJSC Votkinsk Plant (Udmurtia). The production is import-substituting

According to the head of the enterprise, this workshop is the first and so far the only one in Russia. The plant employs 525 CNC machines, of which more than 100 machining centers, including 52 high-speed ones.

The new workshop will fully meet the needs of this equipment, significantly increase the cutting speed and increase productivity. The estimated volume of production of the tool is 50,000 pieces per year.

5. In the Vladimir region, at OJSC "Kovrovsky Electromechanical Plant", an assembly production of machine tools of the Japanese company TAKISAWA was opened

Takisawa transfers to the Kovrov Electromechanical Plant the right to use technical information for assembly, sale, commissioning and service of TS-4000 CNC lathes in Russia and the CIS countries.

At the first stage, the volume of production can be up to 600 units per year, later - in cooperation with machine-tool enterprises of the region - up to 1700 units.

6. A ceremony dedicated to the release of the first Russian machine tools of the German-Japanese concern "DMG Mori Seiki" took place in Ulyanovsk

LLC "Ulyanovsk Machine-Tool Plant" launched the assembly of the first machine tools with numerical control SIEMENS of the latest ECOLINE design series. While the assembly is being carried out on rented space. By the end of 2014, about 100 machines will be assembled here.

The construction of a plant with a total cost of 3.2 billion rubles is underway. When the enterprise reaches its full capacity, the number of machines produced will be 1000 pcs. in year. It is planned to create 200 jobs.

7. In Tatarstan, on the territory of the SEZ "Alabuga", a new plant of the Russian company "Interskol" was opened

The Interskol-Alabuga plant will provide up to 40% of import substitution in the power tool industry. The volume of investments in the first stage of the plant amounted to 1.5 billion rubles. The plant currently employs 200 people.

In 2015, it is planned to complete the construction of the second stage of the plant, and by the end of 2017 to commission the third stage. In addition to electrical tools, small-scale mechanization of production, welding machines, compressors and much more will be produced here. In total, it is planned to create 2,000 jobs.

8. In the city of Ulyanovsk in the Zavolzhye industrial park, a new plant for the production of machine tools was opened

The investments of the German-Japanese concern DMG MORI amounted to 3 billion rubles. By 2018, the company will create 250 jobs. It is planned that the localization of production will be 50%.

The plant will produce three types of ecoline machines: turning, milling and vertical milling centers. the production capacity of the plant is 1,200 machines with the possibility of increasing production up to 1,500 - 2,000 machines per year.

9. Small-scale production of turning machining centers JSC "Joint technological enterprise" Perm plant of metalworking centers "(Perm)

On November 27, in the Novye Lyady microdistrict, a presentation of an assembly site for small-scale production of a turning series of metalworking equipment was held by Joint Technological Enterprise Perm Plant of Metalworking Centers (JSC STP PZMTs).

The presentation was attended by representatives of 29 machine-building enterprises of Russia: representatives of top management and technical specialists of the enterprises of Roscosmos, the United Engine Corporation, the Perm machine-building complex, the Leningrad Mechanical Plant named after K. Libknecht, the Voronezh Mechanical Plant, the Rocket and Space Center Progress "(Samara), OJSC" Votkinsk plant ", OJSC" Turbina "(Chelyabinsk).

The guests visited the GTPP assembly shop of PJSC Proton-PM, where small-scale production of the Proton T500 and Proton T630 machines is located, and also saw the processing of a heat-resistant alloy part. The capacities of this production site allow producing up to 50 machines per year.

10. Assembly production of Genos L lathes of the Ural machine-building corporation "Pumori" (Yekaterinbrug)

The Ural Machine-Building Corporation "Pumori" solemnly opened in Yekaterinburg on the basis of the company "Pumori-Engineering Invest" the serial production of metal-cutting machining centers "Okuma-Pumori" (Russia-Japan)

The plan for 2016 is 40 machines with a subsequent annual increase to 120 by 2020. Now localization is more than 30%, from 2018 it should exceed 70%. Economic sanctions hinder full cooperation.

11. Plant for the production of metal-cutting tools of the German company Guhring (Nizhny Novgorod)

The plant of the Güring company, one of the leaders in the production of metal-cutting tools, opened in Nizhny Novgorod on July 21. The enterprise was built from scratch and has no analogues in Russia. Investments in the project amounted to 6 million euros. In the future, the plant will create more than a hundred additional jobs.

Investments in the project amounted to 6 million euros.

The enterprise, which has no analogues in Russia yet, is intended for the production of special-purpose tools, which were previously imported from Germany. Also provided are small standard rulers, axial tools with a diameter of 2.5 to 32 mm - drills, cutters and much more.